Products
TUSA® 5
Fully Automated Reel Turn-up System
(Dispenser Assembly, Electrical Enclosure, & HMI)
General
TUSA 5 is the first integrated intellegent fully automated turn-up system designed for high speed and dynamic reel applications.
Standard Features
UNI-CHARGER Loopless Technology
- Patented Loopless design
- Overcomes speed limitations of traditional "loop design"
- Unidirectional unwind provides smooth delivery of paperband
- De curls, realigns, and protects paperband for higher yields, effortless loads, and reliable feeds
Automated Adhesive Application
- Programmable adhesive length
- Self lock adhesive detection plate for ease of reloading
- Optical adhesive detection
Nip Aquisition Technology
- Nip Acquisition detection Algorithm (NADA) provides for precision timing in changing reel conditions
Dynamic Reel Speed Selection
- Ensures proper charge length and sequencing to eliminate missed turn-ups at high speeds
Operating Or Application Parameters
Reel Parameters
| Design | Currently in Operation | |||
|---|---|---|---|---|
| min | max | min | max | |
| Reel Speed | 16 Mpm | 2000Mpm | 240 Mpm | 1400 Mpm |
| Machine Width | 500 mm | 12500 mm | 1700 mm | 10500 mm |
Web Parameters
Basis Weights 15 to 1400 gsm
Electrical Or Air requirements
Electrical
- 110 - 220 V
- 50/60hz
- 5 amps
Air
- 75 psi / 5.17 bar
- Instrument quality
Listings and Approvals
- (UL) UL 73
- (CSA) CAN/CSA-C22.2
- (CE) Machinery Directive 2006/42/EC;
- (CE) Electromagnetic Compatibility Directive 2014/30/EU
Equipment Weights & Dimensions
Dispenser Assembly
Gross Weight: 143 lbs / 65kg
Electrical Enclosure
Length: 24" / 609mm
Width: 8.5" / 216mm
Height: 24" / 609mm
Equipment Specifications
Dispenser Assembly
Internal Support Structure: 6061 Aluminum Plate (31mm thick)
Enclosure: Cast Aluminum powder coated
Transparant Lexan access panel (Drive Side / Tending Side)
Components: Electro-Pneumatic, stainless steel, parkerized steel, aluminum
Actuators: Dual piston
Drive Trian: Single timing belt
Motor: Baldor - 1/4 hp gearmotor
Solenoid Valves: SMC
sensors: Fiber optic
Electrical Enclosure
Enclosure: Stainless Steel
PLC Or HMI Options
Siemens
S7-1200
TP Comfort 700 (Color)
Allen Bradley
AB Micrologix 1100
AB Panelview Plus 6 (color)
Performance*
Maximum load speed - 160 fpm / 49 Mpm
Adhesive Apply & Detection - 3 second **
Nip Acquisition Detection - < 1 milisecond ***
Brake activation speed - < 2 milisecond
No of adhesive application failures out of 1000: - < 1
No of false detection failures out of 1000: - < 1
* All performance measures assume the use of consumable materials as prescribed by manufacturer
** Adhesive apply and detection performance may be optimized at lower apply speeds
*** Speed of detection is by pulses in accordance to reel speed
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